06/20/2025

Recycling System Reduces Plastic Landfill Waste While Highlighting Sustainability

Metl-Span Reduces Landfill Waste By 650 Tons Per Year

Metl-Span, a Nucor company, offers a full line of insulated metal wall and roof panels (IMPs) that embody attractive styling and cutting-edge energy efficiency. These panels are designed with the latest scientific breakthrough technology to contribute to the sustainability of their composition. They are lightweight, durable, and come in an array of profiles, contributing to their ease of installation and visual appeal. IMPs offer a clean, high-quality appearance that immediately adds value to any building. They incorporate a finished interior liner, factory applied air and vapor shield, and an insulated foam core. With the double tongue-and-groove joinery, you get 100% reliable thermal performance and insulation continuity. The insulated core is composed of the most thermally effective insulants commonly available today.

IMPs have a high environmental impact when numerous single use items are being discarded in the landfill on a regular basis, with Styrofoam (EPS) and plastic packaging wrap typically being the two largest contributors to this impact.

In September 2024, Metl-Span began participating in a one-of-a-kind plastic renewal technology program by taking mixed stream plastics and recycling them into a single output that is used to make new products. By doing so, plastic waste that may have ended up in a landfill or incinerator can now be converted into new, circular products
to be used again.

When running at full scale, our lines can produce over 5,000 pounds of plastic by-product waste per day, waste that was traditionally sent to the landfill for disposal. Although this slightly increased the waste loads’ shipping costs, we were able to negotiate the rate for the plastic that will be sent off for recycling from 52 to 50 dollars per ton. This plastic recycling has the potential to reduce our landfill waste by 650 tons per year, all while providing valuable savings.

Year ServiceAnnual Cost
Prior to 9/2024Waste disposal-$33,000
9/2024-Current Waste disposal through plastic renewal program+$32,500 in rebates
Prior to 9/2024Shipping waste to old facility -$14,300
9/2024 – Current Shipping waste to renewal program facility -$15,600
Total annual potential cost savings $31,200

Metl-Span, a Nucor company, is a leader in providing high-quality insulated metal panels for the construction industry. Known for their energy efficiency and durability, Metl-Span’s products are ideal for a variety of applications, including commercial and industrial buildings. As part of Nucor, they continue to innovate in building solutions that enhance both performance and sustainability.

Have Questions About Our Products?

Please fill out the following information and an experienced sales representative will be in contact. We look forward to hearing from you!


View our Privacy Policy